Vertical Planetary Ball Mill

  • Model No.:XQM-2A
  • Brand:TENCAN
  • Applications:The planetary ball mill is widely used in many fields of geology, mine, metallurgy, electric industry, construction, ceramics, chemicals, light industry, medicine, environmental protection etc.

Overview

Overview

Vertical planetary ball mill is a necessary device of high-tech materials mixing, fine grinding, sample making, new product development and small batch production. Tencan planetary ball mill owns small volume, high efficiency, low noise and functional features which is a ideal equipment for R&D institution, university, enterprises laboratory to get samples (each experiment can get four samples at the same time). It gets powder samples under the vacuum state when equipped with vacuum ball mill jar.

Vertical planetary ball mill production model is a large-sized planetary ball mill which is designed,Developed, and manufactured on the basis of working principle of small planetary ball mill. The
production planetary ball mill is mainly suitable for mass grinding production.

 

 



Working Principle

Working Principle

Vertical Planetary Ball Mill has four ball grinding tanks installed on one turntable. When the turntable rotates, the tank axis makes planetary movements, the balls and samples inside the tanks are impacted strongly in high speed movement, and samples are eventually ground into powder. Various kinds of different materials can be ground by the mill with dry or wet method. Minimum granularity of ground powder can be as small as 0.1μm.
 

Advantages
1.Stable revolving speed of the gear transmission ensures the consistency and repeatability of the experiment.
2.Planetary movement principle is adopted in the machine, which has high speed, large energy, high efficiency, small Granularity.
3.Four powder samples from different sizes and different materials can be produced at one time.
4.The machine is controlled by frequency converter; you may choose ideal rotating speed according to expected experimental result. The converter is equipped with device of under voltage and over-current to protect the motor.
5.The planetary ball mill has functions of timing power off, self-timing forward and reversal rotating. You may choose freely any operation modes of one-way direction, alternation, succession, timing setting according to experimental needs, so as to improve efficiency of grinding.
6.Technical features of Tencan Ball Mill: Low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.
7. Safety switch is installed on the machine to prevent safety accident if the safety cover is opened while machine is running.

Feature

Features

The ball mill shell is welded with thick steel plate, which has high strength, impact resistance, deformation resistance, fine workmanship, strong and beautiful appearance. The material of mechanic parts is strictly processed by heat treatment process and numerical control processing technology. The gear box is adopted with quasi-sealed groove embedded structure, and the drive gear is made of wear-resistant precision gear. The machine frame and structure are fully considered in design to ensure the stable, safe and reliable operation of the ball mill under long-term and high load conditions, and to effectively achieve the effect of noise reduction in the operation of the machine. The liquid oil self-lubricating device is designed with low noise and high intensity, and it is equipped with a liquid oil level meter for easy replacement. The supporting lifting and feeding devices are adopted with integrated design. The feeding device incorporates the technology of vibrating screening and discharging for simple and convenient operation. It realizes easy and fast picking up, discharging and loading of mill jars, reduces labor intensity and improves production efficiency. With the touch screen of micro-computer, machine operation is becoming convenient, the interface is more simple and intuitive,forward and reversal alternating control can be achieved easily. It owns functions of timing and power-off memory.

Advantages of Tencan Vertical Planetary Ball Mill

1.Stable revolving speed of the gear transmission ensures the consistency and repeatability of the experiment.
2. Planetary movement principle is adopted in the machine, which has high speed, large energy, high efficiency, small Granularity.
3. Four powder samples from different sizes and different materials can be produced at one time.
4. The machine is controlled by frequency converter, you may choose ideal rotating speed according to expected experimental result. The converter is equipped with device of under voltage and over-current to protect the motor.
5. The planetary ball mill has functions of timing power off, self-timing forward and reversal rotating. You may choose freely any operation modes of one-way direction, alternation, succession, time setting according to experimental needs, so as to improve efficiency of grinding.
6. Technical features of Tencan Ball Mill: Low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.
7. Safety switch is installed on the machine to prevent safety accident if the safety cover is opened while machine is running.

Technical Features

Drive Mode

Gear drive

Operation Mode

Two or four mill jars can be used for each grinding

Max Capacity for Materials

Less than 1/3 of each jar volume

Total max capacity: less than 1/3 of total jars volume

Feed Size

Soft and crispy materials ≤ 10mm

Other hard materials ≤ 3mm

Output Granularity

Smallest granularity can be achieved to 0.1μm

Rotation Speed Ratio

1:2

Max Continuous Operating Time

72 Hours

Materials of Available Mill Jars

304 Stainless steel, 316l stainless steel, Zirconia, Nylon, PU,

Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide

Technical Parameter

Table 1 Technical Parameters For Tencan Vertical Planetary Ball Mill

Model No.

Voltage

Power

Rotation Speed

Noise

XQM-1

220V-50Hz

0.75KW

70-670 rpm

Less than 60db

XQM-2

220V-50Hz

0.75KW

70-670 rpm

Less than 60db

XQM-4

220V-50Hz

0.75KW

70-670 rpm

Less than 60db

XQM-6

220V-50Hz

0.75KW

70-670 rpm

Less than 60db

XQM-8

220V-50Hz

1.5KW

70-580 rpm

Less than 60db

XQM-10

220V-50Hz

1.5KW

70-580 rpm

Less than 60db

XQM-12

220V-50Hz

1.5KW

70-580 rpm

Less than 60db

XQM-20

380V-50Hz

4.0KW

50-430 rpm

Less than 65db

XQM-40

380V-50Hz

5.5KW

40-390 rpm

Less than 68db

XQM-60

380V-50Hz

7.5KW

40-260 rpm

Less than 68db

XQM-100

380V-50Hz

11KW

40-260 rpm

Less than 68db


Table 2 Technical Parameters For Tencan Vertical Planetary Ball Mill

Model No.

Speed Control

Net Weight

Net Dimensions

XQM-1

Frequency Control

93kgs

750*470*564mm

XQM-2

Frequency Control

93kgs

750*470*564mm

XQM-4

Frequency Control

93kgs

750*470*564mm

XQM-6

Frequency Control

93kgs

750*470*564mm

XQM-8

Frequency Control

150kgs

900*600*640mm

XQM-10

Frequency Control

150kgs

900*600*640mm

XQM-12

Frequency Control

150kgs

900*600*640mm

XQM-20

Frequency Control

330kgs

1200*750*920mm

XQM-40

Frequency Control

468kgs

1400*850*1160mm

XQM-60

Frequency Control

900kgs

1600*990*1250mm

XQM-100

Frequency Control

1250kgs

1750*1140*1330mm


 

Accessory

Planetary Ball Mill Accessories - Mill Jars and Mill Balls

Besides the planetary ball mill machine, our factory provides all kinds of mill jars stainless steel pot, zirconia pot, alumina pot, nylon pot, PU pot, tungsten pot, hard metal pot tempered nylon pot etc. Further, we also provide stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, etc.

 
Mill Jars For Available
We provide all kinds of mill pots in any matched size, which are made from following materials of agate, Alumina corundum ceramics, zirconia ceramics, silicon nitride ceramics, carborundum ceramics, stainless steel, high wear resistant steel, manganese steel, nylon, PU, cemented carbide, crystal glass, and etc.
 

 
Mill Balls For Available
We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.
 

 
 Available Mill Jars & Specifications

Description of Mill Jars

Available Specifications

304 Stainless steel mill jar

From 50ml to 25L

Alumina ceramic (Corundum) mill jar

From 50ml to 10L

Zirconium mill jar

From 50ml to 5L

Nylon mill jar

From 50ml to 25L

Polyurethane mill jar

From 50ml to 1L

PTFE/Teflon mill jar

From 50ml to 10L

Agate mill jar

From 50ml to 2L

Tungsten carbide mill jar

From 50ml to 2L

316l Stainless steel mill jar

Customized

304 Stainless steel vacuum mill jar

Customized


Available Mill Balls & Specifications

Descriptions

Available Specifications (Diameter Size)

304 Stainless steel mill balls

From 1mm to 30mm

316l Stainless steel mill balls

From 1mm to 30mm

Alumina mill balls

From 1mm-50mm

Zirconium mill balls

From 0.1mm to 30mm

Agate mill balls

From 1mm-30mm

Tungsten carbide mill balls

From 2mm to 20mm

Carbon steel mill balls

From 1mm to 30mm

Iron core PU mill balls

From 15mm-30mm

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